How To Install Vent Window Glass

Taylor and I recently bought a 2015 Mercedes 170" Cargo Sprinter Van, with plans to catechumen it into a habitation on wheels. Our goal is to have this van all over Northward America somewhen reaching Alaska.

To assistance inspire others, we are documenting our journey and each footstep of our van build, creating video tutorials on youtube along the way.

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Since we have a cargo van we did not have any windows in the van other than the driver'south side, passenger side, and windshield (obviously) so we needed to cut out the metal skin of the van to install our windows.

Nosotros originally thought we were going to become them professionally washed but and so nosotros decided to save money and practise information technology ourselves. Beneath is a step past step tutorial on how to install a CRL sliding door t-vent window on a Mercedes Sprinter van. We documented our other window installations including:

• How to install back door windows on a Mercedes Sprinter van
• How to install side panel bunk windows on a Mercedes Sprinter van

If yous're interested, consider subscribing to our Youtube Channel for more van build episodes and tutorials!

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Tools Needed To Install Side Console Bunk Windows

Nosotros purchased the CRL sliding door t-vent window through Amazon and admittedly love it! The window comes with a screen over the t-vent to permit ventilation into the van without worrying about any bugs flying into your van. This is critical for nights when it's when we're cooking or when it'due south really hot exterior and we need practiced airflow.

Before nosotros become into each step of the side panel bunk window installation, below are tools used.

• CRL Sliding Door T-Vent Window: https://amzn.to/2naoiNc
• Rust-Oleum Paint: https://amzn.to/31AX94K
• Bosch Jigsaw Used: https://amzn.to/2N7QHOE
• Bosch Thin Metallic Jigsaw Blades: https://amzn.to/2z390MF
• Metallic Filer: https://amzn.to/2NHDtbT
• Window Glass Suction Holders (We got our at Harbor Freight but these should do the play tricks): https://amzn.to/2Hb7tZo
• Painter'due south Tape: https://amzn.to/2HbIk0W
• Grinder: https://amzn.to/2ZGOM6w

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Step past Step Guide

If y'all relish watching videos rather than reading, check out our video tutorial showcasing step past step on how to install a sliding door t-vent window past CRL.

Pace i: Create the outline of the window

The beauty of this window is that it's a perfect fit for the window frame of the van. Mercedes makes the process pretty easy to determine where exactly you lot desire to make your cut.

If you're using a jigsaw to cut the window, (which nosotros highly recommend) y'all are going to need to cutting the window from the exterior. In club to decide where to make your cut, you demand to use a hammer and a screwdriver (or something similar) to brand the outline. I saw other videos on youtube where folks, drilled several holes into the van along the window frame and then you can choose which approach you want to have.

Step 2: Trace the outline of the window imprint and apply masking/painters record

One time y'all created your outline with the minor dents in the door, use a dry erase marking and trace the outline of the window from the outside.

We used masking/painters tape to tape around the window before we fabricated our cut. This ensured we volition not scratch the paint from the jigsaw when cut through the door. For actress precaution, tape the jigsaw as well to provide an additional layer of protection.

Step iii: Drill a pigsty into the door

Before you brand your cut you need to drill a hole into the door of your van with a hole large enough to fit a jigsaw blade through it. Y'all can come across in the picture above, I drilled the hole in the lesser of the trace so I can insert the jigsaw blade and start cut!

Stride iv: Cutting out the traced outline of the window in the door

Once your hole is drilled it's time to brand your cut! We use the Bosch Thin Metal Jigsaw Blades to make our cut, which worked great!

Make sure to accept a protective barrier on the inside of the van to catch the metal shavings and protect your vehicle from rust!

When you're cut is almost finished, use masking tape to tape the cutout to the door to prevent it from falling and scratching the door.

Step 5: File downward the raw metal and polish out the edges

Afterwards you've fabricated your cut, the edges will be precipitous and jagged, take a metal filer or a grinding bit to smooth out the edges.

Step 6: Paint the raw metal

Once the metal is filed down, y'all desire to forestall rust and protect your vehicle. To do this, pigment the raw metal with oil-based paint. We used rust-oleum paint which works corking!

Await an hour or so to let the paint dry.

Footstep 7: Insert the window into the cutout

After the paint dries, you're gear up to insert the CRL t-vent sliding door window into the window frame. If it doesn't line up properly fine tun the edges with your jigsaw or grinder. You can line up your window before you paint it if you desire to check that information technology fits start, completely up to you!

Too, we used suction cups to assist us bear the window and secure information technology in the right place, these were extremely helpful.

Surprisingly plenty, y'all practise non demand butyl tape or and window weld for this project, the CRL t-vent sliding door window has a weather gasket that lines the window and is completely water tight.

Step 8: Secure the window using the backing plate

The last step of the installation of the sliding t-vent window is securing information technology in place by screwing in the bankroll plate. CRL provides the screws needed to secure the window in place, just you will need to endeavour your best not to strip them!

A skilful tip when tightening the screws, have someone from the outside push against the window so tighten the spiral. This technique helped me us out big time!

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Summary – How to Install CRL Sliding Door T-Vent Window

Out of the 3 window installations, this window is past far the easiest and quickest! That might be due to the fact that it was the last ane nosotros installed, and my confidence grew essentially.

If you're interested in other van build posts, cheque out the following:

• How To Install Windows:
  • Install Back Door Windows
  • Install Side Panel Bunk Windows
• Roof Installations:
  • Install a Maxx Fan Deluxe Roof Vent Fan
  • How to Install Roof Rails
  • How to Install a Backup Photographic camera on Your Van

Before we decided to buy our own van nosotros rented one to test the waters! This helped u.s.a. realize information technology's something we actually desire to do since ownership a van and converting it is a lot of money and a lot of effort! We rented a van in Portugal and absolutely fell in love with van life!

A heads up: This weblog postal service is a review of the van nosotros rented, not really a van life video.

If you lot have any questions about how to install side panel bunk windows to your van, drop a annotate below! If you lot're interested, please follow our van build series where we will document every step of the build process as well as our youtube channel!

Equally always, thank you for reading/watching our content!

Source: https://www.mathersonthemap.com/install-a-crl-sliding-door-t-vent-window/

Posted by: clyburnnotle1973.blogspot.com

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